Welder Technician   

The Welder Technician course is an intensive overview of skills relating to welding techniques from the basic principles of metal cutting and rigging to safety guidelines and manufacturing management.

Requirements:

Hardware Requirements:

• This course can be taken on either a PC or Mac.

Software Requirements:

• PC: Windows 8 or later.
• Mac: macOS 10.6 or later.
• Browser: The latest version of Google Chrome or Mozilla Firefox are preferred. Microsoft Edge and Safari are also compatible.
• Software must be installed and fully operational before the course begins.
• Adobe Acrobat Reader.
• Video-based labs: The latest version of Google Chrome is preferred.

Other:

• Email capabilities and access to a personal email account.

Instructional Material Requirements:

The instructional materials required for this course are included in enrollment and will be available online.

Do you like to work with your hands? Are you looking for a career where you can do what you love and make good money? This online Welder Technician course is an accelerated training package that will provide you the required knowledge and skills you need for success as a welder.

The course provides an intensive overview of the skills necessary for a welder technician to perform the job, including lessons in math, inspection, safety, materials, quality, metal cutting, grinding, forming, robotics, rigging, and welding.

1. Abrasives
   1. Grinding Processes 201
   2. Grinding Safety 211
   3. Basics of the Surface Grinder 231
   4. Setup for the Surface Grinder 241
   5. Surface Grinder Operation 251
2. Fasteners
   1. Safety for Assembly 211
   2. Tools for Threaded Fasteners 235
3. Inspection
   1. Basic Measurement 101
   2. Basics of Tolerance 121
   3. Blueprint Reading 131
   4. Interpreting Prints 231
   5. Introduction to GD&T 301
   6. Major Rules of GD&T 311
   7. Inspecting a Prismatic Part 321
   8. Inspecting a Cylindrical Part 331
   9. In-Line Inspection Applications 381
4. Lean
   1. Lean Manufacturing Overview 101
   2. Continuous Process Improvement: Managing Flow 124
   3. Continuous Process Improvement: Identifying and Eliminating Waste 125
   4. 5S Overview 151
   5. Intro to Six Sigma 171
   6. Troubleshooting 181
   7. Conducting Kaizen Events 191
   8. SPC Overview 211
   9. Metrics for Lean 231
   10. Process Flow Charting 241
   11. Strategies for Setup Reduction 251
   12. Management Tools: Problem Solving 270
   13. Six Sigma Goals and Tools 310
5. Materials
   1. Introduction to Physical Properties 101
   2. Introduction to Mechanical Properties 111
   3. Introduction to Metals 121
   4. Introduction to Metal Manufacturing 180
   5. Classification of Steel 201
   6. Essentials of Heat Treatment of Steel 211
   7. Ferrous Metals 231
   8. Nonferrous Metals 241
   9. Exotic Alloys 301
6. Mechanical Systems
   1. Forces of Machines 121
7. Metal Cutting
   1. Safety for Metal Cutting 101
   2. Band Saw Operation 211
   3. Metal Cutting Fluid Safety 231
8. Press Brake
   1. Press Brake Safety 100
   2. Press Brake Components 110
   3. Bending Fundamentals 120
   4. Die Bending Operations 130
   5. Operating the Press Brake 200
   6. Press Brake Specifications 220
9. Quality
   1. ISO 9001:2015 Review 122
   2. Customer-Focused Quality 155
   3. TS 16949:2009 Overview 221
10. Rigging
    1. Introduction to Machine Rigging 111
    2. Rigging Equipment 121
    3. Rigging Inspection and Safety 131
    4. Lifting and Moving Equipment 141
    5. Rigging Mechanics 220
11. Robotics
    1. Robot Troubleshooting 331
    2. Robot Installations 370
12. Safety
    1. Introduction to OSHA 101
    2. Ergonomics 102
    3. Personal Protective Equipment 111
    4. Noise Reduction and Hearing Conservation 121
    5. Respiratory Safety 131
    6. Lockout/Tagout Procedures 141
    7. SDS and Hazard Communication 151
    8. Bloodborne Pathogens 161
    9. Walking and Working Surfaces 171
    10. Fire and Safety and Prevention 181
    11. Flammable/Combustible Liquids 191
    12. Hand and Power Tool Safety 201
    13. Safety for Lifting Devices 211
    14. Powered Industrial Truck Safety 221
    15. Confined Spaces 231
    16. Environmental Safety Hazards 241
    17. Machine Guarding 271
13. Shop Essentials (Applied Mathematics)
    1. Math Fundamentals 101
    2. Math: Fractions and Decimals 111
    3. Units of Measurement 112
    4. Manufacturing Process Applications: Part I 124
    5. Manufacturing Process Applications: Part II 125
    6. Geometry: Lines and Angles 151
    7. Geometry: Triangles 161
    8. Geometry: Circles and Polygons 171
    9. Trigonometry: The Pythagorean Theorem 201
    10. Trigonometry: Sine, Cosine, Tangent 211
    11. Statistics 231
14. Soldering
    1. Safety for Soldering 115
15. Supervisor Essentials
    1. Essentials of Leadership 100
    2. Managing Performance: Best Practices 130
    3. Managing Performance: Corrective Actions 135
    4. Conflict Resolution Principles 150
    5. Conflict Resolution for Different Groups 155
    6. Team Leadership 160
    7. Manufacturing Management 180
    8. Personal Effectiveness 190
    9. Managing the Diverse Workplace 210
    10. Harassment and Discrimination 215
    11. Performance Management and the Law 230
16. Welding
    1. Welding Safety Essentials 101
    2. PPE for Welding 111
    3. Welding Fumes and Gases Safety 121
    4. Electrical Safety for Welding 131
    5. Introduction to Welding 141
    6. Introduction to Welding Processes 151
    7. Material Tests for Welding 201
    8. Welding Ferrous Metals 211
    9. Welding Nonferrous Metals 212
    10. Overview of Weld Types 221
    11. Overview of Weld Defects 222
    12. Welding Symbols and Codes 231
    13. Fabrication Process 232
    14. Electrical Power for Arc Welding 241
    15. Introduction to GMAW 251
    16. Introduction to SMAW 252
    17. Overview of Soldering 271
    18. Oxyfuel Cutting Applications 282
    19. Plasma Cutting 283
    20. GMAW Applications 301
    21. Advanced GMAW Applications 302
    22. SMAW Applications 311
    23. GTAW Applications 331
17. Workforce Essentials
    1. Essentials of Communication 115
18. Virtual Labs/Simulations (optional)
    1. Fire Safety
    2. Safety Awareness in Manufacturing
    3. 5S and Hand Tool Identification
    4. Lockout Tagout Procedures
    5. Gas Metal Arc Welding
    6. Shielded Metal Arc Welding

What you will learn

• Welding Safety, Processes, and Applications
• Troubleshooting
• Inspection Methods
• Metallurgy
• Rigging
• Fabrication Processes

How you will benefit

• Prepare for a career as a welder technician
• Gain confidence in your ability to perform your job
• Access to five video-based simulation labs for virtual hands-on experience
• Get the knowledge and skills you need to start your career in an accelerated format
• Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions

This is not an instructor facilitated course; however, support will be provided through email.